There has been a significant increase in the use of tinned copper wire in the electrical industry over the past few years. The high electric conductivity and thermal conductivity of copper is well documented. They are also popular in other types of industries.
Tinned copper wires have copper metal at the core. After the wires are drawn, they are processed in the second stage of manufacturing using tin. There are two methods that are commonly used for making tinned copper wires – electroplating and hot dipping.
Two Methods of Manufacturing Tin Copper Wire
In electroplating method, electricity and rectifier are used for making the wires while in the hot-dipping method, copper metal is drawn into strands of wire and then dipped into hot tin.
By combining tin with copper wires, the performance, durability and utility factor of the wires can be improved significantly. Copper wires are also used in electrical industry but it gets oxidized and the oxides are not able to stay in a stable manner in the arrangement. When used repeatedly, more copper gets exposed, which in turn oxidizes, and the cycle goes on till the wire gets damaged or is incapable of any further use.
Another important point to note is that oxides do not conduct electricity properly which results in poor electrical contact. The wire gets heated which increase the oxidation rate. Poor conductivity can also cause arcing at the electrical contacts, resulting in erosion of copper.
Benefits of Using Tin Copper Wires
There are many benefits of using tin copper wire instead of the non-tinned copper wire. Tin copper wires have longevity as they do not get heated easily. Also, they are resistant to corrosion which ensures high efficiency of wires. Even after many years of use, tin copper wire can deliver better performance that non-tinned copper variety.
The ability to resist corrosion makes tin copper wires best for use in specific types of industries such as marine. They can perform well in conditions where there is high moisture and humidity. This makes tin copper wire the right choice for wiring projects in shipping and marine industry. The enhanced electrical conductivity makes these wires deliver optimum results and minimizes wastage through heating.
Tin copper wires are also extremely useful for various applications in the electrical power industry. They can be found in major powering arrangements such as electrically powered trains, trolleys and trams. These wires are also in huge demand in the construction industry for operating industrial cranes and other heavy duty vehicles.
Why Use Soft Tinned Copper Wires
If you are looking for quality wires for use in applications that involve low flexibility and consistent power flow, then you will find soft tinned copper wires ideal for your needs. They are also best if you want to solder the wire to any component. By adding tin coating, the soldering process can be handled smoothly. It is also recommended in applications where the operating temperature is always in the range of 100 degrees to 150 degrees centigrade.
While buying tin copper wire, make sure you find a reliable and reputed manufacturer with modern infrastructure. They must have a reputation for delivering the best quality wires at competitive prices.