In today’s time, electrical wires are utilized for the purpose of carrying electric current and they are utilized for ground electrical devices. Existing carrying capability of wires are dependent on the gauge and size. Generally, the wires are enclosed with coverings to safeguard and protect them from chemicals, heat, abrasion, and moisture. Amongst that, copper is the most important metal, which is utilized for enhancing the wiring strength.  Such wires are accessible in a combination of numerous single strands and referred to as braided copper wire. These wires find its use in electrical, automotive, and industrial applications.

The manufacturers need to hold on to some quality standards when producing these wires. The demand of copper wires is massive in the present day and is utilized for several residential as well as commercial applications. The metal ‘copper’ has to undergo few stages before electric wire is made.

Few Steps Incorporated in Manufacturing Braided Copper Wire

The procedure of manufacturing braided copper wire incorporates various steps mentioned below:

• Firstly, the metal that has to be worked on is twisted in copper rods. Crushing and mining takes place after that. In addition, that crushed ore has to be grounded thereafter. For that, it passes through numerous machines before being transformed into powder. Thus, after passing through the machine the waste slag is removed successfully.
• Secondly, the metal is worked on and it is done to convert in pure copper cathodes. Steps which are used are usually electro mining, leaching, smelting, and electro refining. The process of leaching is the one in which the solution of copper sulphate is formed. Afterwards, it is treated in electrolytic tank, known as electro wining.
• Electrolytic refining follows the procedures and thus cathodes are casted into wire rods. Once the rods are formed, the copper wires are drawn. The procedure is done again and again, which eventually decreases the copper wire diameter.
• Lastly, pressure is applied and it is the most significant step in the manufacturing of braided copper wire. Just after that follows the procedure of annealing. In this process, the wire undergoes the furnace to regain flexibility that it lost during drawing process.

Uses of Braided Copper Wire

Tinned braided copper wire is generally suitable and utilized for the purpose of ground wire applications. During the process of annealing, the braided copper wire immensely enhances the ductility of wire, thereby making it quite apt for wiring applications.

After taking a look at the uses of braided copper wire, you can come up with the conclusion that it is an incredibly significant metal that escapes our attention. Lot of people consider it as weak little dark metal but how important it is can only be seen in residential and commercial applications. These wires are put to significant uses and their current functioning depends completely on the current technological world. With time, the demand of braided copper wire has also increased significantly.